It's done - Bob will have somewhere to hang his stocking. I bought the lumber for everything but the pilaster molding and top and bottom blocks - that came as a pilaster kit from Lowes (?). I got some good guides to how to do the structure from here
http://www.diynetwork.com/diy/hi_fireplace/article/0,2037,DIY_13914_2269267,00.html
and here
http://www.taunton.com/finewoodworking/pages/bw0011.asp
and here
http://www.doityourself.com/stry/buildfireplacemantel
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